Unit Head For Chemical Manufacturing Industry

Job Description

For Unit Head for Chemical Manufacturing IndustryJob profile:Planning, Organizing, directing and running optimum day to day operations to exceed our customers expectations.Increasing production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards.Responsibility for production output, production quality and on-time shippingAllocate resources effectively and fully utilize assets to produce optimal resultsImplements strategies in alignment with strategic initiatives and provide a clear sense of direction and focusMonitor operations and trigger corrective actionsDevelop and execute production schedules based on production monthly target plane.Effectively lead, coach and develop a large work team to accomplish operational objectives.Action on feedback from section in charge requiring deviation or variation of production, raw material consumption etc.Analyzing the problem and do trouble shooting.Make investigations in case of low and high yields, impurity formation and contamination.Make summary after batch completion & analyze the data of all the batches.Maximize effectiveness of production team, equipment and materials to produce multi-line products within planned schedules while reducing costs.Coordinating with the cross functional team to meet the production timelines.Preventive maintenance to equipments as per their schedule by consulting with the engineering services to avoid the production detentions.Facilitating for Equipment mapping & facility requirements. Coordinating and executing improvement activities.Set up health and safety audit procedures and improve safety efficiencies,Conducting daily meeting about targetsPrepare monthly reportClosely monitoring of input raw material and product.Manpower planningPlan for all resources and coordinate with concern department and the managers.Ensure for any non-confirming product to take corrective action.Safety Implementation: Maintaining incident free environment in work place Regular auditing of the facility to identify & address the safety concerns Facilitating for New process hazard analysis & implementation of recommendationsTraining Training the people about standard operating procedures Training the people about the process for new product induction Training the people about the safe operation & use of PPE Time to time training and evaluation of subordinates to follow the system and minimize the break downs of machines.Raw material Planning & Production execution and monitoringProduction scheduling & Monitor the implementation of weekly & monthly delivery plan Facilitating for Equipment mapping & facility requirements. Coordinating for BMR, validation documents preparation & necessary approvals. Critical Operation monitoring for new products validation. Ensure error free and deviation free operations Make investigations in case of low and high yields, impurity formation and contamination Make summary after batch completion & analyze the data of all the batches Ensure availability of blank BPR for execution and submission of BPR after completion of batch Commercial production & in time dispatch of products. Coordinating with the cross functional team to meet the production timelines. Team controlling and monitoring Manpower scheduling according to the monthly production targets Ensuring to meet quality parameters according to the customer specifications Preventive maintenance to equipments as per their schedule by consulting with the engineering services to avoid the production detentions. Ensure timely calibrations/validations of instrument/ equipments Ensuring process premises with safety Take responsibility of the operations in absence of plant in charge Identify the training needs and arrange trainings. Ensure everyone gets the sameKey Points - Formulation of Agro Pesticides i.e EC, SP, WP, GR & SC products.Selection of vendors on the basis of technical suitability & cost.Controlling production cost by process optimisation through six Sigma tools like DMAIC, KAIZEN, 5S, 7 QC Tools.Root cause analysis for performance bottlenecks by DMAIC method and statistical tools.Implementation of ISO standards in chemical industries with respect to QMS, EMS & OHSAS.Adoption of commercial Procedures as per GFR rule & CVC guidelines.Expertise in working with SAP application in PP, MM, SD, PM & QM Modules.Adequate knowledge in working with MS Office.Recruitment, Training, performance evaluation of work force for optimum utilisation of human resources.Negotiation with worker Union wrt industrial disputes, handling HR & IR issues in PSU working environment.Supervising all supportive functions like Production, purchase, stores, Sales, Quality Assurance, Engineering, HR, Finance.Report to Chairman & Managing Director (CMD) of the company.Interaction with supplier & assisting them for timely deliveries, and ensuring quality of products for maintaining 100% customer satisfaction in the business process.Minimizing performance bottlenecks for high productivity with maximization of men, material, and machine resources.Maintaining inventory for smooth functioning of production as per production plan as well market demand.Ensured Techno-economic viability study of Plant Modification/ Capital Projects, involving cost estimation, process calculation, and payback period calculation.Evaluation of plant performance for operational efficiency (both machine and manpower) and energy consumption.Liasoning with statutory authorities like State Pollution Control Board, Factory Directorate, Labour Department, District Administration, and all other Departments related to plant operation.Preparation of the MIS of the Factory and presentation of the same to the corporate office as well as administrative ministry.Implementation of ISO standards with respect to quality, environment & safety of employees and inrested parties. Establishing adequate statistical approach for correction & corrective action, mitigation of risk associated with the business process.Imparting training to employees for overall development of skill, improvement in productivity, providing materials to farmer with better quality.Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining MIS/Reports for facilitating decision making by the management.Implementation of Preventive Maintenance of the Machines for smooth functioning of the plant. Implementation of the spare part policy of the Plant by monitoring MTTR & MTBF., For Unit Head for Chemical Manufacturing IndustryJob profile:Planning, Organizing, directing and running optimum day to day operations to exceed our customers expectations.Increasing production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards.Responsibility for production output, production quality and on-time shippingAllocate resources effectively and fully utilize assets to produce optimal resultsImplements strategies in alignment with strategic initiatives and provide a clear sense of direction and focusMonitor operations and trigger corrective actionsDevelop and execute production schedules based on production monthly target plane.Effectively lead, coach and develop a large work team to accomplish operational objectives.Action on feedback from section in charge requiring deviation or variation of production, raw material consumption etc.Analyzing the problem and do trouble shooting.Make investigations in case of low and high yields, impurity formation and contamination.Make summary after batch completion & analyze the data of all the batches.Maximize effectiveness of production team, equipment and materials to produce multi-line products within planned schedules while reducing costs.Coordinating with the cross functional team to meet the production timelines.Preventive maintenance to equipments as per their schedule by consulting with the engineering services to avoid the production detentions.Facilitating for Equipment mapping & facility requirements. Coordinating and executing improvement activities.Set up health and safety audit procedures and improve safety efficiencies,Conducting daily meeting about targetsPrepare monthly reportClosely monitoring of input raw material and product.Manpower planningPlan for all resources and coordinate with concern department and the managers.Ensure for any non-confirming product to take corrective action.Safety Implementation: Maintaining incident free environment in work place Regular auditing of the facility to identify & address the safety concerns Facilitating for New process hazard analysis & implementation of recommendationsTraining Training the people about standard operating procedures Training the people about the process for new product induction Training the people about the safe operation & use of PPE Time to time training and evaluation of subordinates to follow the system and minimize the break downs of machines.Raw material Planning & Production execution and monitoringProduction scheduling & Monitor the implementation of weekly & monthly delivery plan Facilitating for Equipment mapping & facility requirements. Coordinating for BMR, validation documents preparation & necessary approvals. Critical Operation monitoring for new products validation. Ensure error free and deviation free operations Make investigations in case of low and high yields, impurity formation and contamination Make summary after batch completion & analyze the data of all the batches Ensure availability of blank BPR for execution and submission of BPR after completion of batch Commercial production & in time dispatch of products. Coordinating with the cross functional team to meet the production timelines. Team controlling and monitoring Manpower scheduling according to the monthly production targets Ensuring to meet quality parameters according to the customer specifications Preventive maintenance to equipments as per their schedule by consulting with the engineering services to avoid the production detentions. Ensure timely calibrations/validations of instrument/ equipments Ensuring process premises with safety Take responsibility of the operations in absence of plant in charge Identify the training needs and arrange trainings. Ensure everyone gets the sameKey Points - Formulation of Agro Pesticides i.e EC, SP, WP, GR & SC products.Selection of vendors on the basis of technical suitability & cost.Controlling production cost by process optimisation through six Sigma tools like DMAIC, KAIZEN, 5S, 7 QC Tools.Root cause analysis for performance bottlenecks by DMAIC method and statistical tools.Implementation of ISO standards in chemical industries with respect to QMS, EMS & OHSAS.Adoption of commercial Procedures as per GFR rule & CVC guidelines.Expertise in working with SAP application in PP, MM, SD, PM & QM Modules.Adequate knowledge in working with MS Office.Recruitment, Training, performance evaluation of work force for optimum utilisation of human resources.Negotiation with worker Union wrt industrial disputes, handling HR & IR issues in PSU working environment.Supervising all supportive functions like Production, purchase, stores, Sales, Quality Assurance, Engineering, HR, Finance.Report to Chairman & Managing Director (CMD) of the company.Interaction with supplier & assisting them for timely deliveries, and ensuring quality of products for maintaining 100% customer satisfaction in the business process.Minimizing performance bottlenecks for high productivity with maximization of men, material, and machine resources.Maintaining inventory for smooth functioning of production as per production plan as well market demand.Ensured Techno-economic viability study of Plant Modification/ Capital Projects, involving cost estimation, process calculation, and payback period calculation.Evaluation of plant performance for operational efficiency (both machine and manpower) and energy consumption.Liasoning with statutory authorities like State Pollution Control Board, Factory Directorate, Labour Department, District Administration, and all other Departments related to plant operation.Preparation of the MIS of the Factory and presentation of the same to the corporate office as well as administrative ministry.Implementation of ISO standards with respect to quality, environment & safety of employees and inrested parties. Establishing adequate statistical approach for correction & corrective action, mitigation of risk associated with the business process.Imparting training to employees for overall development of skill, improvement in productivity, providing materials to farmer with better quality.Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining MIS/Reports for facilitating decision making by the management.Implementation of Preventive Maintenance of the Machines for smooth functioning of the plant. Implementation of the spare part policy of the Plant by monitoring MTTR & MTBF.,

Keyskills :
european works councilsquality controlcost estimationsix sigmaequipment supplycapital projectssafetytraining needsreportingqualityiso standardscommissioningir issuesstandard operating procedurescontinuous improvement facilitationsap applica