GM Production / DGM Production

Job Description

OBJECTIVE OF THE ROLE Provide Leadership to the Manufacturing and Processing Division comprising of all the present and future processing units(Khopoli, Kolkatta, Vasad) with the objective of manufacturing in alignment with Sales plans and ensuring Quality of products through well-developed Systems, On-time Delivery and Profitably. Maximize utilization, balance between sales forecast / tenders / varieties - deliver Yields, monitor and optimize costs Deliver plant level EBIDTA profits KEY RESPONSIBILITIES Primary Responsibilities Define the manufacturing strategy for ETC including the road map for what manufacturing will be done in-house at the facilities available and what will be outsourced. Ensure capacity utilization and operational guidance / controls are in place and resources are optimally used to achieve a cost advantage and manufacture profitably. Including product / By product mix / yields across facilities Define the good manufacturing practices for ETC and systematic improvements in the present processes including development of new processes Intensively work on the weak areas and bottlenecks of our present processes and recommend improvements including their impeccable execution. Define the cost of processing after factoring the fixed and variable costs and recommend efficiency improvements. ERP / SAP implementation and MIS reporting accuracy needed for clear decision making Develop review systems to ensure effective manufacturing and avoid last minute crisis Providing vision, leadership and direction for manufacturing activities, ensuring execution of the jobs within cost and schedule constraints. Developing production roadmaps related to on-going and future in-house or captive production activities. Responsible for Manufacturing support activities such as maintenance, production control, warehousing and industrial engineering. Defines the long term and short term goals of the production including capacity of the plant for the in-house as well as captive business. Factory Operations Directly ensures production on schedule in accordance to the Quality Standards at the lowest possible cost with the highest quality and within safety norms. Prioritization and planning of the production according to Sales orders. Ensures the flow of procurement of materials is timely undertaken and no delays are caused because of non-availability of the raw materials. Ensuring production processes meet customer/sales demands and are executed to ensure the quality of deliverable products. Ensure that the factory has the necessary resources in terms of manpower, quality and quantity, systems, technology, information, materials and equipment to meet the business objectives. Plans, develops and establishes the policies and practices related to manpower, machines and materials to all production activities of the Company. Ensure appropriate certification standards are maintained for the machinery and plant including safety measures Developing a Production Resource Requirements Plan. Production Budget Management Accounting Responsible for all status Analysis Reporting to Internal Stakeholders. Create and oversee Budget and Schedule. Ensuring Cost Reduction, Optimization and Standardization. Responsible for Commercial performance analysis of all plant monthly PL of the unit, budget vs. actual, variant analysis. Ensure Compliance of factory related matters. Develop and implement accurate documentation processes. Monitor the documentation process followed in the team. Documentation of designs and easy retrieval Implementation and compliances with all Quality Standards required by ISO other certifications. Plant Machinery Maintenance Regular Maintenance of tools and machinery Preventive Maintenance Timely calibration Ensuring that every operator in the plant is responsible for preventive maintenance Secondary Responsbility : Supply Chain and Logistics : alignment with logistics department at plants and sales for Ensuring transportation of the product as per the timelines Managing of the warehousing and stores with proper accounting of stocks Ensuring there is no stock out of critical items Prevent damage of goods both at plant and during transit Ensure that company does not bear any liabilities for damaged products during transportation Proper storage of perishable items Management of inventories as per FIFO with proper re-order level systems Best Practices and Quality- Adopt best practices in manufacturing and GMP Quality improvement processes including ISO implementation, Kaizen and Kanban, 5S, OHAS Will be required to keep abreast of industry developments, new technologies/machineries, new production techniques for the production team, commercial off-the-shelf equipment, and planned future developments. Improving and ensuring safety at the plant,

Keyskills :
continuous improvement facilitationproduct mixsupply chainmis reportingcost reductionplant machineryquality standardsbudget managementsap implementationproduction controlfactory operationsiso implementationquality improvementperformance analy