We are Hiring - Sr.Manager Metal Component Industrialization

Job Description

*As Member of the Metallic Parts Industrialisation Team lead by functional leader,
• will be responsible for Industrialisation of Stamping, Sheet Metal and Metallic Parts allotted:
Stamping, Sheet Metal & Metallic Part Manufacturing Process
• Define Manufacturing Process for Parts including ST/HT.
• Define Tool Specification in detail for Stamping Parts
• Define economic Process for Machined/Metal Parts
• Define economic Strip/Sheet Layout to reduce scrap and achieve best possible cost for Stamping Parts o Estimate Tool & Parts cost Estimation for budgeting.
• Define Part Qualification and Tool validation requirements.
• Prepare Parts / Tool Qualification schedule to meet Project time-line
Development of new Tools / Parts (follow Part Development Procedure)
• Attend Part Design review with Design team. Do the Dimensional Feasibility study and Manufacturing Feasibility Study. Provide necessary feedback to the design team based on the outcome of feasibility study to update the drawing and specifications.
• Prepare and maintain Technical File for each Part.
• Prepare PPEP File applicable only for Industrial
• Prepare detailed Specification for the Tools for stamping Parts. Prepare Process Sheet for Machined Parts and Die casting parts
• Send RFQs through Purchase for Tools and Part.
• Conduct Prelaunch meeting with the Supplier identified
• Coordinate with Purchase and Finalize Supplier and Price (Tool and Part cost for Stamping Parts, Development Cost and Part cost for machined Parts)
• Conduct Technical Meetings with Supplier and Finalise Production Process, Development Schedule etc in accordance with the Project Target.
• Work closely with Supplier and validate all the steps from Tool design to Tool qualification for Stamping parts. Validate process planning, Production process and define the inspection methods
• Ensure quality of the Tool developed will meet specified Tool life, consistent part quality and production capacity etc For stamping parts
• For metallic parts, ensure the process selected and process parameters will meet the specified part quality, production capacity consistently.
• Attend Stamping Tool trials and ensure the parts submission for FAIR are alike the actual production condition.
• Present at the Supplier place during initial trial of critical process for metal parts and ensure the process parameters are stabilized before the parts are taken for submission to =S= for approval
• Work closely with Supplier for qualification of the parts within maximum of two loops o Inspection and validation of the Tools developed,
• Maintenance of all documents for each Part (Process flow, Tool design, Tool and Part qualification report, RMTC, ST/HT Test report, PPQR etc) both in soft & hard wherever possible
Productionising new Tools
• Tool and Process setting at the part supplier s place
• Participate PPEP at Part Supplier s place
• Achieve targeted process cycle time
• Handover the Tool/Part and Support Plant for the first three Industrial lot and ensure on Part s consistent quality and trouble-free performance of the Tool.
Technical support
• Attend and resolve major quality problems / breakdowns related to tools & process whenever required
• Implement design change
• Support to set-up Tool / Process during Part s supplier changed
• Support Team members as and when required
• Support R&D & Plants as and when required
Management
• Manage workload and priorities between the Projects allotted
• Manage Technical and Tool & Part development file
• Manage Investment
• Monitor & report Tool / Part development progress against the targeted dates in desired Software
Training
• Train and Coach the suppliers to meet =S= requirements
• Share the knowledge / experience with team members responsible.
, *NTTF Tool and Die Making, or EquivalentShould possess Similar experience atleast 10+ years before this Position

Keyskills :
design reviewsheet metaltool designcost estimationdie castingcontinuous improvement facilitation