Engineer Superalloys (Metals)

Job Description

JOB DESCRIPTIONEngineer Superalloys (Metals)Basic DetailsPrimary Role type (Technical, Executive or Managerial) - TechnicalJob Grade : AC-L4C/L4DFunction : R&D and T&EBusiness Unit : Aero Castings & MetalsLocation : LucknowReporting to (grade and Job Title) : Chief Metallurgist (Aero Castings & Metals)Roles & ResponsibilitiesThe Engineer- Superalloys will play a crucial role in overseeing and optimizing the complex manufacturing processes involved in producing high-performance superalloys through VIM operation. His responsibilities will encompass a wide range of tasks, from raw material selection, ingot preparation, parameter selection such as pouring temperature, pouring rate etc., to final inspection and packaging. The following outlines key duties and qualifications for this role. A critical aspect of this role involves maintaining documentation of production log sheet, raw material checklist, aligning with the stringent SOPs and standards outlined by AS9100 .Key Responsibilities: Handle the operation of the Vacuum Induction Melting machine efficiently as per SOP and defined parameters. Manage and optimize the melting process using high-temperature vacuum induction machine. Implement and monitor strict protocols for maintaining an inert or vacuum atmosphere during melting to prevent contamination. Collaborate with materials sourcing teams to ensure the procurement of high-quality raw materials necessary for superalloy manufacturing. Conduct assessments and make recommendations regarding the suitability of raw materials for achieving desired superalloy properties. Work closely with metallurgists and production head to adjust alloy compositions, ensuring precise control for meeting specific performance requirements. Oversee casting operations, ensuring the proper implementation of techniques such as investment casting or directional solidification. Monitor casting processes during VIM operation to eliminate impurities and ensure the development of a uniform microstructure during melting operation. Manage VIM operation procedures to achieve desired mechanical and metallurgical properties. Collaborate with machining teams to implement specialized tools and techniques suitable for the hardness and toughness of superalloys. Ensure compliance with quality and performance standards for superalloy components manufacturing processes in VIM operation. Implement and manage comprehensive quality control measures throughout the manufacturing process. Record results, parameters, and specifications of each iteration/Project at Superalloy manufacturing (in VIM) for NPD department. Participate in Root Cause Analysis (RCA) for critical NCRs to identify and address underlyingissues. Ensuring safe work environment within the working area . Ensuring continuous improvement (Kaizen) and 5S in respective areasDesired Candidate ProfileEducation and Certifications: Bachelor of engineering in Metallurgy/Mechanical/Production, or a related field.Experience: 0-1 years of proven experience of handling production of Superalloy Ingots for any foundry or casting manufacturing industry.Technical / Functional Expertise & other competencies: In-depth knowledge of superalloy metallurgy and materials science. Understanding of the vacuum arc melting process for both sponge and scrap routes. Knowledge and experience in overseeing ingot casting processes, including exploring and implementing various casting methods like directional solidification or continuous casting. Expertise in managing and optimizing HIP, Heat treatment processes, including annealing, solution treatment, and aging. Proficiency in implementing non-destructive testing methods to ensure ingot integrity. Strong organizational skills to maintain accurate records of processes, testing results, and quality control measures as per requirement of AS9100 standards along with basic understanding of ISO 9001/14001/45001.Skills Vacuum induction melting (VIM) Furnace,

Keyskills :
Furnace