Deputy Manager Maintenance BIW

Job Description

Position Details Position Asst. Mgr / Deputy Mgr- -Electrical Maintenance Business Unit/Division Mahindra Vehicle Manufacturers Limited - TUV BIW Reports To Manager Maintenance. Place of Posting Chakan Responsibilities & Key Deliverables 1. Elimination of b/d on A,B & C rank Machines through TPM approch. 2. Improvement in MTTR & MTBF by implementing proactive Kaizens. 3. Reduction in Spares cost & spares consumption by systematic approch and timely availability 4. Reduction in energy and repair & maintenance cost through kaizens 5. Meet Quality target of Product with achieving set production setup. 6. Spare Part planing.,V/E/D analysis,Raising Purchase Requisitions in SAP & tracking to get matrial on time , Budget planning 7. Support in commissioning of new equipments ,doing MFMEAs 8. Co ordinate with supplier & CME for eleminating new equipments issues. 9. Execute & improve effectiveness of PM,TBM,CBM activities on equipment. 10. Leads shift associates & guides them for trouble shooting on equipments, Improve their skills. 11. Monitor & Execute of daily production plan as per PPC in fully automated lines. 12. Mantains PLC , HMI, VFD s & PC based machines Back ups systematically . 13. Diagnostice & trouble shooting of PLC & PC based machines , Networks , HMIs & VFDs 14.Proactive planning for up keeping long lead & critical Electronic assemblies. 15. Ensuring Equipment Safety/Statutory check and Calibration check. 16. Modify PLC / HMI programmes & related communication networks for improvements / Kaizens 17. Ensure safety adherence by identifcation of unsafe conditions and ensuring closures 18. Hands on Diagnostics & trouble shooting skills on 3 Ph motors , starters & VFDs. 19. Mantain & Update documentations in line with Mahindra systems. 20. Improve equipment reliablity and uptime Job Requirements Experience (years) 3 to 5 years- BE/ BTEC. 7 to 8 years -Diploma Industry Preferred Automobile Qualification BE/Diploma ( Electrical / Electronics / Electronics and telecommunication ) Personality Traits Competencies Good communication skill, Presentation skill, Manpower handling skill, Team player, Positive Attitude, Ability to learn new things, Customer Focus, Good listener General Requirements 1) Lean Manufacturing Tools like TPM, manufacturing quality, Energy conservation etc. 2) Equipment spares planning(Awareness of SAP Processes) 3) MS office. 4) International Standards: ISO/TS, EMS/OHASAS 5)Allen Bradly series PLC programming & trouble shooting Functional Competencies / Skills critical for the job Equipment Hands on Experience- Operating, Maintaining & troubleshooting / installation & Comissioning. 1) Hands on experience of Maintaining Robots for Spot welding/Sealant/Hemming /Co2 welding and Material handling equipments (Fanuc ,ABB Make) 2) Expertise on PLC logic, HMI & VFD Program development and trouble shooting. (Allen Bradley Make) 3) Hands on experience of Trouble shooting of Allen Bradly PLC, HMI , VFDs, PC based systems . 4) Hands on experience of trouble shooting of Ethernet & Device net communication. 5) Hands on skills for working on 1 ph & 3 phase systems , safety related to it , 6) Expertise of Robotic sealant system like PCF base Patvin, SCA make etc. 7) Maintenance knowledge of body shop equipments, (welding guns, hoists,co2 machine, stud welding machines, handling system, conveyors etc.) . Guides subordinates to carry out Equipment internal calibrations . 8) Knowledge of implementation with statutory checks & requirements as per the factory act. 9) Make maintenance SOS for all the equipments PM & their SOPs. 10) Creates safety awareness for working with 1ph & 3 ph systems. 11) Knowledge of process parameters, monitoring & controlling the same 12) Understands hydraulic and pneumatic circuit diagrams . Operations & troubleshooting of Hydraulics & Pneumatics. 13) Hands on experience for Communication & Networking -SCADA, Ethernet, RS-232, Device-net 14) Power Supply Management -Quality analysis of input power supply, energy conservation & harmonic analysis 15)Data management (MIS)- MTTR, MTBF, PM, TBM , CBM ,IR , Lubrication Mgt., Kaizens / Pokayoke / MP Sheets , Energy and water mgt. Spares Mgt 16)Trouble shooting & Maintennace of Hydraulic & Pneumatic systems . 17) Exposure to manufacturing Execution system (MES). Names of Companies from where we can get this talent . Automobile Manufacturers like- Tata motors, Ford, GM, Maruti Suzuki ,VW, Hyundai, Skoda etc.,

Keyskills :
miscustomer service documentationlean manufacturing tools material handling equipmentsmanufacturing execution system continuous i