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Dy. Manager Production Gear Shop

4.00 to 8.00 Years   Pune   14 May, 2019
Job LocationPune
EducationNot Mentioned
SalaryNot Disclosed
IndustryIT - Software
Functional AreaGeneral / Operations Management
EmploymentTypeFull-time

Job Description

Position Deputy Manager - Production Gear ShopBusiness Unit/DivisionMVMLReports To Sr Manager- Assembly & Power TrainPlace of Posting ChakanResponsibilities & Key Deliverables1. New gear development:- a. Drawing reading and quality requirement of the gear. b. Preparation of the PFC for the component. c. Selection of the tools and fixtures for new gear. d. Prototype gear development.2. Cycle time calculation:- a. Time calculation for new gear.3. Process optimization:- a. Stock reduction for gear grinding and gear honing process. b. Cutting stock calculation with the help of BHT and AHT study of the component. c. Cycle time reduction. d. Analyzing the lead-profile issues of the gear in relation to the process (Hobs, dressers, Fixtures and grinding wheels/ Honing stones). e. Selection of the grinding wheel/ honing stone grades. f. Calculation of Cp & Cpk for the process to monitor the process sustainability. g. Process parameter optimization.4. Process Documentation:- a. Preparation of the process flow chart. b. Preparation of DCP & PFMEA for the process. c. Tool life monitoring chart. Machine Side: 1. Geometrical checking:- a. Axis alignment of the machine. ( hobbing, grinding, honing, turning, OD grinding) 2. Machine components Effect:- a. Analyze the effect of worn out machine part on the gear quality (lead-profile & Pitch errors). b. Adjustment of the out of tolerance parameters of the machine components.Job RequirementsExperience (years)4-8 years for BEIndustry Preferred Automobile transmission Assembly area / Engine AssemblyQualificationDegree in Mechanical / Production Engineering preferable, Marathi speaking language requirement,Personality TraitsCompetencies1) People Handling Ability 2) Communication skills 3) Analytical Ability 4) Problem solving skills 5) Target orientationFunctional Competencies / Skills critical for the job Should have good knowledge of assembly process, assembly PPAP trials etc. preferably in transmission Assembly. Should be able to ensure Internal production & quality targets of Assembly. Design & Conduct handson training sessions and multiskilling plan of workmen through OJT. Good knowledge of gear manufacturing & gear inspection processes and statistical tools. Should be able to effectively allocate routine jobs to shift oerators as per schedule and TACT time. Analytical skills specially for Testing Rework elimination. High Communication & Interpersonal skills (relationship building with entire team) with good leadership qualities. Cost Conscious & Innovative thinking style (through Improvement initiatives). Process Oriented & Quality Conscious. Knowledge of Transmission & Testing process Good Knowledge of TPM, especially Autonomous Maintenance.Names of Companies from where we can get this talent .1. Other M&M Plants where transmission / engine assy takes place, 2. Any other Auto OEM where transmission assy takes place (Tata Motors / Fiat / Maruti / Renault etc) 3. Commercial Transmission system manufaturers like - Premium Transmision, Shanthi Gears, Turbo Gears, etc as per suitability of persons profileJob Segment: Industrial, Engineer, Manufacturing, Engineering, Automotive ,

Keyskills :
dcpaxispfccommunicationtoolsfixturesgoodsystemmanagementindustrysalesoperationsusinesscustomerbuildingdevelopmentrelationshipserviceskills

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