Manager - Manufacturing Engineering

Job Description

The incumbent would be leading a team of ME Engineers & Technicians and would be responsible for managing work schedules and budgets related to existing manufacturing process engineering, establishment and sustaining / improving lean manufacturing systems and responsible for PQCDMES targets.Key Roles & ResponsibilitiesMaintaining manufacturing operation sequences, specifications, equipment, requirements for production/assembly of products.Maintain and control the established quality management system documents line Process flow, PFMEA, Control plan and SOP in the production phase respecting IATF 16949 standardsAccountable for BSC metrics like OEE productivity improvement , Safety, Quality and Scrap.ME Responsible for customer complaints 8D interim containment actions(ICA) and permanent corrective action(PCA) closure.Drive continuous improvement (CI) projects through Lean Management in the assembly line.Capital budgeting for repair , replacement and CI projectsTroubleshoots manufacturing problems and implementing sustainable corrective actions and implement SPC, poka-yoke and other Process capability monitoring tools reducing process variationProcess development for Jigs, fixtures preferably with automation as feasible. Tool trials & establishing production of component manufacturing & assembly of products.Conducts cost analysis to determine the feasibility of proposed changes. Reviews alternatives to reduce costs without sacrificing quality.Promotes culture of continuous improvement and implements lean manufacturing techniques.Be part of BW ETTS Manufacturing council and implement Best Practices Develop and maintain all standard manufacturing processes relating to process development, equipment design, change management and process.Leads in the following areas: methods, tools, jigs and fixtures, equipment, product and tooling cost estimates, work simplification and method improvements.Knowledge in SAP desirable (Production module).Suggesting and implementing process improvements to maximize the capacity utilization and thereby achieving production targets.Job Requirements & Qualifications (Education & Experience)Bachelors degree in Mechatronics or ECE 15 to 20 years in manufacturing engineering /process development experience or equivalent experience.6 Sigma Black belt certified and a motivated personnel to solve problems and coach othersLean manufacturing tools and techniques implementation exposure.Manufacturing traceability and Industry 4.0 knowledge and exposure.Experienced in handling Automatic and Semi-automatic assembly lines, Familiar with assembly of electromechanical assemblies, plastics Injection Molding.Ability to manage multiple priorities and guide team on right priorities.Good communications skills written and oral. Must have very strong interpersonal skills to deal with all level of employee.3D CAD experience required.TPM & Lean Manufacturing principles and structured problem solving (e.g. 8D, A3, Red X etc.) required.Familiar with reliability expectation of all checking and test equipmentsExperience in handling utility maintenance and facility infrastructures are added advantage.Internal Use Only: SalaryGlobal Terms of Use and Privacy StatementCarefully read the BorgWarner Privacy Policy before using this website. Your ability to access and use this website and apply for a job at BorgWarner are conditioned on your acceptance and compliance with these terms.Please access the linked document by clicking here, select the geographical area where you are applying for employment, and review. Before submitting your application you will be asked to confirm your agreement with the terms.,

Keyskills :
kaizenlean manufacturingsafetyinspection