Head - Plant Maintenance

Job Description

Head - Plant Maintenance-
1. Preventive & Predictive Maintenance
2. Develop and implement maintenance plans for casting machines, rolling mills, furnaces, conveyors, and utilities.
3. Use condition monitoring tools (vibration analysis, thermography, oil analysis) to detect early signs of failure.
4. Breakdown & Emergency Repairs
5. Led quick response to unplanned breakdowns, minimizing downtime.
6. Conduct root cause analysis (RCA) and implement permanent corrective actions.
7. Equipment Management
8. Inspection, servicing, and major overhauls of: DC Caster, Cold Rolling Mills, Gearboxes, motors, hydraulic systems & its utilities (EOT, Air Compressor, DG, ETP, STP, Cooling Towers etc)
9. Team Leadership
10. Supervise and guide the teams.
11. Plan manpower for shifts, maintenance schedules, and shutdowns.
12. Safety & Training
13. Ensure all maintenance work complies with safety standards (e.g., LOTO, PPE, confined space).
14. Maintain inspection records and statutory compliance (e.g., pressure vessels, lifting equipment).
iii. Conduct skill training and ensure safety discipline.
1. Shutdown & Turnaround Planning
2. Prepare detailed plans for annual or major shutdowns.
3. Coordinate with production, stores, purchase and vendors for smooth execution.
4. Inventory & Spare Management
5. Maintain adequate stock of critical spare parts for casting and rolling equipment.
6. Standardize parts to reduce costs and lead time.
7. Budgeting & Cost Control
8. Monitor expenses and implement cost-saving measures.
9. Vendor & Contractor Coordination
10. Manage AMC and other vendors visits for cranes, Compressor, etc.
11. Supervise contract labour for maintenance jobs.
12. Documentation & Reporting
13. Maintain history cards, maintenance logs, failure analysis reports.
14. Report on key metrics: downtime, MTTR, MTBF, availability, maintenance cost per ton & other KPIs.
If you are Interested kindly share your updated CV at: Email: hrjobsconsultancy1 (at) Gmail (dot) comOur WhatsApp number is 8.7.0.0.3.1.1.6.1.8

Keyskills :
maintenance operationsmaintenance departmentmaintenance planning