Assistant Manager Maintenance TCF

Job Description

Position Details Position Asst. Mgr-Electrical MaintenanceBusiness Unit/DivisionMahindra Vehicle Manufacturers Limited/Common Maintenance- TCFReports To Manager M&HCV TCF Maintenance.Place of Posting ChakanResponsibilities & Key Deliverables1. Elimination of b/d on A,B & C rank Machines through TPM approch. 2. Improvement in MTTR & MTBF by implementing proactive Kaizens. 3. Reduction in Spares cost & spares consumption by systematic approch. 4. Reduction in repair & maintenance cost. 5. Reduction in Oil & FOS consumption. 6. Spare Part planing.,V/E/D analysis,Raising Purchase Requisitions in SAP & tracking to get matrial on time , Budget planning 7. Support in commissioning of new equipments ,doing MFMEAs 8. Co ordinate with supplier & CME for eleminating new equipments issues. 9. Execute & improve effectiveness of PM,TBM,CBM activities on equipment. 10. Leads shift associates & guides them for trouble shooting on equipments, Improve their skills. 11. Supports production department for day to day activites & smooth ramp up of new product. 12. Mantains PLC , HMI, VFD s & PC based machines Back ups systematically . 13. Diagnostice & trouble shooting of PLC & PC based machines , Networks , HMIs & VFDs 14.Proactive planning for up keeping long lead & critical Electronic assemblies. 15)Mantaining Control panel Healths, Earth pits monitoring 16) Modify PLC / HMI (Allen Bradly RS Logix 5000) programmes & related communication networks for improvements / Kaizens 17)Single & Three phase Electrical system related trouble shooting & Safety adherence. 18)Hands on Diagnostics & trouble shooting skills on 3 Ph motors , starters & VFDs. 19) Mantain & Update documentations in line with Mahindra systems.Job RequirementsExperience (years)3-5 yearsIndustry Preferred Automotive TCF (Assembly lines ) , QualificationB.E. (Electrical Engineereering/Industrial Electronics Engineering/Electronics & Telecommunication Engineering) /Diploma with 6.5 yrs plus exp.Personality TraitsCompetenciesGood communication skill, Presentation skill, Manpower handling skill, Team player, collaboration, result orientationGeneral Requirements1) Lean Manufacturing Tools like TPM, manufacturing quality, Energy conservation etc. 2) Equipment spares planning(Awareness of SAP Processes) 3) MS office. 4) International Standards: ISO/TS, EMS/OHASAS 5)Allen Bradly 5000 series PLC programming & trouble shooting 6) Mitsubishi PLC & drives programing & trouble shootingFunctional Competencies / Skills critical for the jobEquipment Hands on Experience- Operating, Maintaining & troubleshooting / installation & Comissioning. 1) Hands on experience of Maintaining TCF Material Handling Equipment like Conveyors ( Slat, P&F,EMS ,Skid , Skillet, Roller ), Hoists , cranes ,Engine , Sub Assembly line equipment, End of Line Equipment like Roller & brake test machine. Smoke test machine, Lock to lock machine, Hydraulic & servo press machines etc. 2) Maintenance & Troubleshooting of Filling machines , Brake , AC , PS, Coolant , Grease filling machines etc. 3) Hands on experience of Trouble shooting of Allen Bradly PLC (Logix 5000), HMI , VFDs, PC based systems, Mitsubishi PLC, Daichi servo Drives & controllers . 4)Hands on experience of working with Toque Tools like Electrical Tools. 5)Hands on skills for working on 1 ph & 3 phase systems , safety related to it , 6) 3Phase Motors & starters hands on experience of trouble shooting 7) Electrical control Panles PM ,TBM and CBM methodologies . Guides subordinates to carry out Equipemnt internal calibrations . 8)Knowledge of implementation with statutory checks & requirements as per the factory act. 9)Make maintenance SOS for all the equipments PM & their SOPs. 10) Creates safety awareness for working with 1ph & 3 ph systems. 11) Understands & can Make Electrical drawings for Kaizens. 12) Understands hydraulic and pneumatic circuit diagrams . Operations & troubleshooting of Hydraulics & Pneumatics. 13).Communication & Networking -SCADA, Optical Fiber, Ethernet, RS-232, RS-485, Device-net , Wirelss (HF , Wi-fi etc) 14) Power Supply Management -Quality analysis of input power supply, energy conservation & harmonic analysis 15)Data management (MIS)- MTTR, MTBF, PM, TBM , CBM ,IR , Lubrication Mgt., Kaizens / Pokayoke / MP Sheets , Energy and water mgt. Spares Mgt 16)Trouble shooting & Maintennace of Hydraulic & Pneumatic systems .Names of Companies from where we can get this talent .Automobile Manufacturers like- Tata Motors , GM , Toyota , Ford , Fiat India, Bajaj Auto, John Deere, Volve Eicher, AMW , Hyundai,Maruti SuzukiJob Segment: Hydraulics, Maintenance, Engineer, Electrical, Engineering, Manufacturing, Automotive ,

Keyskills :
salesmis accountsmaterial handling equipment continuous improvement facilitationpoka yoke power supplyservo drives