Plant Maintenance Head

Job Description

Plant Maintenance Head-1. Preventive & Predictive Maintenancei. Develop and implement maintenance plans for casting machines, rolling mills, furnaces, conveyors, and utilities.ii. Use condition monitoring tools (vibration analysis, thermography, oil analysis) to detect early signs of failure.2. Breakdown & Emergency Repairsi. Led quick response to unplanned breakdowns, minimizing downtime.ii. Conduct root cause analysis (RCA) and implement permanent corrective actions.3. Equipment Managementi. Inspection, servicing, and major overhauls of: DC Caster, Cold Rolling Mills, Gearboxes, motors, hydraulic systems & its utilities (EOT, Air Compressor, DG, ETP, STP, Cooling Towers etc)4. Team Leadershipi. Supervise and guide the teams.ii. Plan manpower for shifts, maintenance schedules, and shutdowns.5. Safety & Trainingi. Ensure all maintenance work complies with safety standards (e.g., LOTO, PPE, confined space).ii. Maintain inspection records and statutory compliance (e.g., pressure vessels, lifting equipment).iii. Conduct skill training and ensure safety discipline.6. Shutdown & Turnaround Planningi. Prepare detailed plans for annual or major shutdowns.ii. Coordinate with production, stores, purchase and vendors for smooth execution.7. Inventory & Spare Managementi. Maintain adequate stock of critical spare parts for casting and rolling equipment.ii. Standardize parts to reduce costs and lead time.8. Budgeting & Cost Controli. Monitor expenses and implement cost-saving measures.9. Vendor & Contractor Coordinationi. Manage AMC and other vendors visits for cranes, Compressor, etc.ii. Supervise contract labour for maintenance jobs.10. Documentation & Reportingi. Maintain history cards, maintenance logs, failure analysis reports.ii. Report on key metrics: downtime, MTTR, MTBF, availability, maintenance cost per ton & other KPIs.If you are actively looking for a job change and searching for new opportunities, please contact our HR Team.Our calling and WhatsApp number is 8.7.9.6.5.0.7.5.9.9 Email: hrdjobshelpconsultant at gmail dot com

Keyskills :
maintenancegreenfield projectcold rolling millsteel plant